KIPS

리스크평가 보고서

리스크평가 보고서를 작성합니다.

Introduction to ISO 12100

The main purpose of ISO 12100 is to provide a general framework and guidance for designers to produce safe machines for their intended use. This is the highest international standard in all mechanical fields, providing a basic framework for risk assessment across the entire life cycle and comprehensive design principles applied to machines

Coverage

ISO 12100 is applied to a variety of machinery, including machine tools, transport machines, semiconductor and LCD manufacturing equipment, automation facilities, and other industrial machinery and equipment products. Examples include treadmill, electric mixers, and electric riding toys.

KS B ISO 12100 Mechanical Safety – Design General Principles – Risk Assessment and Risk Reduction Machinery Directive - European Parliament and Council Directive
Company
Corporate name Representative number
Address

Evaluator Department
Phone E-mail
Product
Picture
Product
Model
Product Description
Technical Description
Select Hazards CausePlease select risk factors that may occur in situations such as installation, movement, repair, charging, and use.
Hazards Origin Select Hazards Origin Select
Mechanical Hazards Accelerate/decelerate (kinetic energy) Hazards due to vibrations Faulty alignment of moving parts
Sharp parts Scraping surfaces
Moving part approaches stationary part Out-of-balance rotating parts
Cutting parts Vibrating equipment
Elastic parts Worn parts
Falling objects Hazards due to radiation Ionizing radiation
Gravity (potential energy) Low-frequency electromagnetic radiation
Height above base Optical radiation (infrared, visible and ultraviolet), including laser beams
High pressure High-frequency electromagnetic radiation
Mobility of the machine Hazards due to materials and substances Aerosol
Moving parts Biological and microbiological (viral or bacterial) substances
Rotating parts Flammable substances
Rough, smooth surface Dust
Sharp edges Explosive substances
Stability Fibres
Vacuum Flammable substances/materials
Electrical Hazards Arc flash Liquid
Electromagnetic phenomena Smoke
Electrostatic phenomena Gas
Electrically live parts Mist or vapour
Insufficient distance from high-voltage parts Oxidising substances.
Overloading Ergonomic Hazards Access
Parts which become live due to a fault Design or placement of indicating instruments and screens
Short circuit Design, placement or marking of control devices
Thermal radiation Exertion
Thermal Hazards Flames Flickering, blinding, shadowing effect, stroboscopic effects
Objects or materials at high temperatures Local lighting
Obhects or materials at low temperature Mental overload/underload
Radiation from heat sources Body posture
Hazards due to noise Exhaust system Repetitive activities
Gas leak at high velocity Visibility
Manufacturing process (punching, cutting, etc.) Hazards from the machine environment Dust or mist/vapour
Out-of-balance rotating parts Electromagnetic disturbances
Hissing pneumatics Lightning strike
Worn parts Moisture
Combination Hazards E.g. repetitive activities Contamination
Exertion Snow
Other Temperature
  Water
  Wind
  Lack of oxygen

Select Scenario

Select Hazard Group Hazard Cause Scenario Severity Exposure Probability of hazardous event occurring Possibility of preventing or reducing injury/damage Risk Index Del
Select Scenario

Select Severity   Please select the severity of injury/damage when you are exposed to the selected risk factors and an injury occurs..  

Select Severity of possible injury/damage
S1 Minor injury (usually reversible), e.g. grazes, cuts, bruising, slight wound with first aid care
S2 Serious injury (usually irreversible injury, permanent disability, death etc.) e.g. broken bones, crushed limbs, wounds with stitching, serious musculoskeletal problems, fatal accidents

Select Exposure   Please select the frequency of exposure to risk factors.  

Select Exposure to and/or frequency of the hazard
F1 Two times or less per shift or less than 15 minutes cumulative exposure per shift
F2 More than two times per shift or more than 15 minutes cumulative exposure per shift

Select Occurrence Possibility   Please select the possibility of exposure to risk factors and injury.  

SelectProbability of hazardous event occurring
O1 Well considered technology, recognised, reputable safety technology, robust equipment
O2 Technical failures or problems recorded in the last two years:
* nonconformant human behaviour by well-trained persons who are aware of the risks and who have more than six months experience at the workplace
O3 Regular technical failures (every six months or more frequently):
* nonconformant human behaviour by an untrained person with less than six months experience at the workplace
* similar accident/incident recorded in the company during the last ten years

Select Avoidance Possibility   Please select the injury or risk factors according to whether they can be reduced or not.  

SelectPossibility of preventing or reducing injury/damage
A1 Possible under certain conditions:
* If parts move at a speed of less than 0.25 m/s AND the exposed employee is familiar with the risks and the signs of a dangerous situation or the avoidance of a hazardous event
* dependent on particular conditions (temperature, noise, ergonomics etc.)
A2 Impossible

Risk Index Result

Risk Index Table O1 O2 O3
A1 A2 A1 A2 A1 A2
S1 F1 1 2
F2
S2 F1 2 3 4
F2 3 4 5 6

* The risk index is a quantitative indication of the risk to be managed, and the higher the number, the more it is managed first.

 
S Severity of possible injury/damage
S1 Minor injury (usually reversible), e.g. grazes, cuts, bruising, slight wound with first aid care
S2 Serious injury (usually irreversible injury, permanent disability, death etc.) e.g. broken bones, crushed limbs, wounds with stitching, serious musculoskeletal problems, fatal accidents
O Probability of hazardous event occurring
O1 Well considered technology, recognised, reputable safety technology, robust equipment
O2

Technical failures or problems recorded in the last two years:

* nonconformant human behaviour by well-trained persons who are aware of the risks and who have more than six months experience at the workplace
O3

Regular technical failures (every six months or more frequently):

* nonconformant human behaviour by an untrained person with less than six months experience at the workplace

* similar accident/incident recorded in the company during the last ten years
F Exposure to and/or frequency of the hazard
F1 Two times or less per shift or less than 15 minutes cumulative exposure per shift
F2 More than two times per shift or more than 15 minutes cumulative exposure per shift
A Possibility of preventing or reducing injury/damage
A1

Possible under certain conditions:

* If parts move at a speed of less than 0.25 m/s AND the exposed employee is familiar with the risks and the signs of a dangerous situation or the avoidance of a hazardous event

* dependent on particular conditions (temperature, noise, ergonomics etc.)
A2

Impossible

리스크평가 보고서(영문)

Company
Product
Result
Hazard Group Hazard Cause Scenario S F O A Risk Index
Risk Index Table O1 O2 O3
A1 A2 A1 A2 A1 A2
S1 F1 ① ②
F2
S2 F1 ② ③ ④
F2 ③ ④ ⑤ ⑥

* The risk index is a quantitative indication of the risk to be managed, and the higher the number, the more it is managed first.

S Severity of possible injury/damage
S1 Minor injury (usually reversible), e.g. grazes, cuts, bruising, slight wound with first aid care
S2 Serious injury (usually irreversible injury, permanent disability, death etc.) e.g. broken bones, crushed limbs, wounds with stitching, serious musculoskeletal problems, fatal accidents
O Probability of hazardous event occurring
O1 Well considered technology, recognised, reputable safety technology, robust equipment
O2

Technical failures or problems recorded in the last two years:

* nonconformant human behaviour by well-trained persons who are aware of the risks and who have more than six months experience at the workplace
O3

Regular technical failures (every six months or more frequently):

* nonconformant human behaviour by an untrained person with less than six months experience at the workplace

* similar accident/incident recorded in the company during the last ten years
F Exposure to and/or frequency of the hazard
F1 Two times or less per shift or less than 15 minutes cumulative exposure per shift
F2 More than two times per shift or more than 15 minutes cumulative exposure per shift
A Possibility of preventing or reducing injury/damage
A1

Possible under certain conditions:

* If parts move at a speed of less than 0.25 m/s AND the exposed employee is familiar with the risks and the signs of a dangerous situation or the avoidance of a hazardous event

* dependent on particular conditions (temperature, noise, ergonomics etc.)
A2

Impossible